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Frequently Asked Questions

What is corrugated packaging?

Corrugated packaging refers to boxes and containers made from corrugated board, which consists of a fluted corrugated sheet between two flat linerboards. This multi-layer construction provides strength and durability, making it ideal for shipping and storage. With multiple corrugators, StandFast Group produces our own corrugated board to control the quality of the material.

What are the different types of corrugated board?

  • Single-wall: One layer of fluting between two linerboards.
  • Double-wall: Two layers of fluting, three linerboards, providing extra strength.
  • Triple-wall: Three layers of fluting, four linerboards, used for heavy-duty packaging.

What are the benefits of using corrugated packaging?

  • Durability and strength: Protection for products during shipping.
  • Lightweight: Lower shipping costs relative to other options.
  • Recyclable and sustainable: Made predominantly from recycled materials and recyclable after use. StandFast Group provides 100% recycled paper as an option.
  • Customizable: Easily produced to specific product needs and brand marketing requirements.

How do I choose the right corrugated packaging for my product?

StandFast Group will work with you to develop the right choice for your packaging, while considering the following factors:

  • Product size and weight: Heavier products may require double or triple-wall boxes.
  • Shipping conditions: Fragile items may need additional padding or inserts.
  • Environmental impact: Choose recyclable or recycled materials.
  • Cost: Balance durability and brand marketing objectives with cost-effectiveness.

Can corrugated packaging be customized?

Yes, corrugated packaging can be customized in terms of size, design, printing, and additional features such as dividers, inserts and handles. Corrugated packaging can be designed for a specific purpose such as e-commerce or retail ready application. Corrugated board can be produced with specific paper combinations to suit your needs.

Beyond the standard brown box, StandFast Group can provide graphic corrugated packaging with branding, product information, and other graphics using various printing techniques like direct and pre-print flexography, digital printing, and lithography.

  • Custom design
  • Print options
  • Material combinations

What are the common uses of corrugated packaging?

  • Shipping boxes: For transporting products.
  • Retail packaging: Attractive boxes for retail display.
  • E-commerce packaging: Durable packaging for online orders.
  • Storage boxes: For organizing and storing goods.

Is corrugated packaging environmentally friendly?

Yes, corrugated packaging is typically made from recycled materials and is normally fully recyclable, making it an environmentally friendly option. Modern manufacturers also use sustainable practices in production.

How is corrugated cardboard made?

Corrugated cardboard is made by bonding fluted sheets of paper (the inner corrugation) with flat outer linerboards. 

Can corrugated packaging withstand moisture and humidity?

Standard corrugated packaging can be sensitive to moisture, but treatments and coatings can be used to enhance resistance to environmental conditions. 

How can I ensure my corrugated packaging meets shipping standards?

To ensure your packaging meets shipping standards, work with a modern corrugated packaging producer such as StandFast Group. Our expertise and experience will ensure that your packaging provides your product with the protection it needs, and meets requirements of carriers like UPS, FedEx, and USPS. As part of the process we will perform testing that helps simulate expected shipping conditions and stresses.

  • Use adequate padding and void fill.
  • Conduct drop tests and stress tests.
  • Consult with packaging suppliers for recommendations.

What are the cost factors for corrugated packaging?

Cost factors include:

  • Material type and thickness: Single, double, vs triple-wall. Kraft vs bleached linerboard.
  • Customization: Size, shape, and printing can increase costs.
  • Order volume: Larger orders often reduce per-unit costs.
  • Shipping distance: Affects delivery costs for the packaging itself.

How do I order corrugated packaging?

Are there any regulations or standards for corrugated packaging?

Yes, there are industry standards such as those from the International Safe Transit Association (ISTA) and guidelines from shipping carriers that dictate packaging requirements to ensure safety and durability during transit. StandFast Group will work with you to ensure your corrugated packaging meets or exceeds those requirements.

What are some tips for reducing corrugated packaging costs?

  • Order in bulk: Larger quantities usually mean lower unit prices.
  • Optimize box sizes: Reduce material waste and shipping costs.
  • StandFast Group is focused on providing the most efficient and effective packaging solutions, designing packaging that optimizes material effectiveness, and not just providing a box that fits your product.

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