We are all familiar with what corrugated packaging is. It is easily recognizable, as brands across sectors switch to sustainable packaging solutions. Its effectiveness is such that it sometimes overpowers branding. While companies build long-term relationships with their customers through branding, the use of corrugated packaging has become a primary tool to attract customers.
Among the many business sectors that have utilized corrugated packaging, the cold chain logistics sector has developed innovative solutions to address its regular challenges. But what exactly is cold chain logistics?
You must have also observed the change in how fresh goods are packaged these days. Whether it’s poultry, fish, fruits, vegetables or specific medicines, you would have seen the use of corrugated boxes for their transportation. This type of consumable good requires a controlled environment with a standard temperature to prevent spoilage. The channel through which these food items are shipped from the warehouse to different distribution chains is called cold chain logistics.
While more companies join the fleet of adopting corrugated packaging, several concerns still remain. In this article, we will be discussing how corrugated packaging is efficient for cold chain logistics and whether they have any impact on food safety.
Common Challenges in Cold Chain Packaging
Of the many challenges faced in cold chain packaging, the most common is maintaining a consistent temperature. Food and medicines mainly require an ideal temperature to make sure their quality is uncompromised and that they are safe for consumption. They need a heat proof packaging solution which keeps the inner temperature of the packaging ideal throughout their journey to distributors.
The next concern is durability. Products during transit are generally stacked one on top of another, utilizing the whole space in the transit vehicle. This is similar even when the product is stored in the warehouse. The packaging must remain unimpacted by the harsh conditions of product handling or transportation. We know that the cost of shipping is often calculated according to the weight of the packaging. This means that your packaging should not only have strength but must also be lightweight.
Another global concern is the increase in packaging waste. Many industries are making a shift from traditional packaging (like Styrofoam or plastic packaging). These materials are difficult to recycle, although they offer durability and insulation.
A modern and most recent challenge is labelling and packaging traceability. Certain food products, especially the ones prone to rotting, need special labels that enable temperature monitoring. Correct labelling or traceability is important to meet regulatory standards, and without it, the integrity of the product might be questioned.
How is Corrugated Packaging Different
Corrugated packaging meets the challenges of cold chain logistics and food safety in a unique way. This type of packaging contains at least three layers (a fluted paper with flat outer liner boards). Depending on the durability requirements of the product, the layers can be doubled or even tripled. The packaging that emerges out of this layering process is strong, durable and protective. This makes corrugated packaging ideal for shipping cold chain products.
Addressing the challenges as mentioned above, here is how switching to corrugated packaging can solve the existing problems of cold chain logistics:
1. Insulation and Temperature Control
The zig-zag structure of the corrugated packaging boxes creates air pockets. They trap heat or cold and prevent the heat in the environment from transferring into the box and affecting the goods. For better insulation, foam or other reflective materials can be used to maintain the product’s freshness.
Nowadays, many companies dealing in cold chain products choose to customize their packaging. For more effective insulation and temperature control, they incorporate thermal liners and coatings into the corrugated packaging.
2. Damage Protection
The way logistics handles shipments always poses a risk of damage. Corrugated packaging’s fluted designs work as a cushion, which helps in absorbing external impacts.
For extra protection, many manufacturers include dividers or inserts, creating safe compartments for the products. This keeps the products unharmed from any external pressure. Many choose to include tamper-evident seals, adding an extra layer of protection.
3. Meeting Sustainable Standards
Corrugated paper packaging is made from sustainable wood pulp. This addresses the problem of packaging waste. As a modern solution to modern problems, corrugated packaging helps meet sustainable standards and regulatory requirements.
4. Versatile Use and Affordability
Cold chain logistics needs various tactical measures to keep the products safe. They are generally costlier than other logistics operations. The kind of packaging specially determines the cost. Manufacturers keep searching for ways to organize their operations, keep a check on cost and ensure product quality and safety are on point.
Corrugated packaging is not only affordable but they are also lightweight. The way the packaging material is made by layering fluted paper and flat linerboards makes it durable. Many of the concerns of manufacturers are already covered by corrugated packaging, making it a popular choice.
5. Better Traceability and Compliance
Businesses dealing in food packaging must meet certain requirements. This involves ensuring food safety and complying with regulations. The ability to label corrugated packaging or include barcodes and QR codes helps trace the origin, monitor temperatures and manufacturing details of the product. It creates a transparent visual of the product’s journey. Moreover, labelling allows companies to trace and identify problems in case of product damage.
Conclusion
Successfully delivering critical cold chain products can be tricky. Corrugated packaging has emerged as an effective solution in addressing all challenges existing in cold chain logistics. Moreover, the ability to customize packaging today has helped many manufacturers to improve their offerings.
At StandFast, we provide industry-specific solutions, helping manufacturers dealing in cold chain products ship them in strong, durable boxes. What makes us unique is our commitment to sustainability. We offer an exclusive range of corrugated packaging options, tailored to meet individual needs. Our ongoing search for improved packaging drives us to continually bring something new to the table.
Are you looking for better packaging solutions for trouble-free cold chain logistics? Contact our experts today!
